Effect of blank quenching on shear spinning forming precision of 2219 aluminum alloy complex thin-walled components

The quenching-spinning (Q-S) process, i.e., shear spinning after blank quenching, has been increasingly utilized to form 2219 aluminum alloy complex thin-walled components. However, the changes in material property, shape and stress of the blanks after quenching will affect the spinning forming precision. In this study, the rules and mechanisms of these effects are investigated based on a combined finite element (FE) model including blank quenching and component spinning process. The results indicate that the increase of material strength and the existence of distortion of the quenched blank lead to a notable increase in the non-uniformity of the circumferential compressive stress in the spinning area and the increase of the flange swing height during spinning. These changes result in an increase in the wall thickness and component-mandrel gap of the components. The quenching residual stress has little effect on wall thickness and roundness but can noticeably reduce the component-mandrel gap. This is because that the existence of quenching residual stress of the blank can lead to the decrease of the maximum circumferential compressive stress of the workpiece in spinning and an obvious drop in the maximum compressive stress after reaching the stress peak. Quenching distortion is the main factor affecting the roundness. Moreover, the optimized installation way of the blank for spinning is obtained.     

金属橡胶五次非线性干摩擦系统振动响应计算方法研究

金属橡胶是一种新型材料,运用谐波平衡法(HB)及Fourier级数展开和谐波平衡法相结合的方法(FHB)推导出含有五次非线性的金属橡胶干摩擦振动系统在简谐激励下的频响方程。通过数值仿真,验证了五次非线性因素对金属橡胶干摩擦系统的幅频特性的影响大小,发现当五次非线性因素较大时,幅频特性曲线出现弯曲跳跃现象,同时对两种算法进行了比较,当五次非线性因素较大时,可用HB法代替FHB法,而当五次非线性因素较小时,此时两种算法的结果误差较大,而FHB法在理论上更精确,因此当五次非线性因素较小时,应采用FHB法。该研究对金属橡胶材料的理论建模及其特性的了解有重要的参考价值。     

挠性双自旋卫星的姿态稳定判据

本文建立了挠性双自旋卫星的姿态稳定性判据。挠性双自旋卫星由半刚性平台、转子以及固连于平台的挠性附件组成,选择由姿态角和模态坐标表示的系统的相对能量函数为Liapunov函数,由此建立的姿态稳定判据由两个部分组成,即忽略附件弹性运动时,半刚性双自旋卫星的姿态稳定条件和附件振动频率所应满足的条件。文中还给出了具体的应用例子。     

大气层外质量矩控制自旋拦截器的姿态机动效果分析

针对大气层外质量矩控制自旋拦截器的特点,建立了具有一个可任意活动质量块的拦截器六自由度动力学数学模型;并基于带有一个沿径向运动质量块的姿态动力学模型,分析了姿态控制机理及结构参数对姿态控制效果的影响,通过仿真验证了分析的有效性,为拦截器姿态控制系统的设计奠定了基础。     

Aero-thermo-elastic Numerical Calculation and Analysis of Spinning Rocket

The application of computational fluid dynamics/computational solid method （CFD/CSM） on solving the aero-thermo-elastic problem of spinning rocket is introduced. Firstly, the aerodynamic coefficients of a rocket are calculated, and the results are compared with the available experimental data, which verified the accuracy of the CFD output. Then, analysis is carried using ANSYS Workbench multi-physics coupling platform, which includes fluid, thermal, and structural solvers. The results show that spinning causes a significant effect on the de formations and stresses. Furthermore, thermal stresses due to high temperature at the rocket warhead and tail edges have a dominated effect, even more than those produced by aerodynamic forces. Consequently, this important outcome should be taken into consideration during the rocket design stages.     

纺纱机微电脑控制仪的设计及实现

单片机由于具有功能强，性能价格比高，使用方便等优点，已在工业测试和控制中得到了日益广泛的应用。本文介绍了采用单片机对纺纱机纺纱工艺过程进行自动控制，控制仪的硬件结构、软件设计及抗干扰措施。     

Model Development and Adaptive Imbalance Vibration Control of Magnetic Suspended System

对星载磁悬浮单框架控制力矩陀螺,建立其转子的平动与转动的动力学方程。所建模型反映了转子的动、静不平衡特性,以及转子运动与框架、星体运动的耦合关系。模型是主动磁悬浮控制与动框架效应分析的基础。对动、静不平衡量未知的转子,设计了自适应对中控制器。在分散PD、比例交叉反馈控制器与高低通滤波器的基础上,通过动、静不平衡量的辨识与补偿控制,使转子绕其惯量主轴旋转,衰减角动量交换执行机构高速转子因不平衡而对基座产生的干扰力,消除星上主要颤振源,达到降低卫星姿态抖动的目的。     

钽喷丝头的熔盐阳极氧化

采用在高温熔盐中阳极氧化的方法处理或制喷丝头，使表面生成一层硬质膜。将该种带膜钽喷丝头用于化学纤维纺丝中，取得了良好的效果。     

毫米波多普勒近程探测系统仿真

介绍了基于旋转弹丸的ADS毫米波多普勒近程探测系统的组成,建立了某武襄直升机的近程探测系统数学模型,并且对探测系统目标回波的时域、频域和STFT时频域进行了LabVIEW的仿真分析。结果表明,该多普勒近程探测系统仿真具有较好的测试性和工程实用性,在理论和工程上都具有广阔的应用前景。     

一种针刺C/C复合材料-40Cr配副的摩擦学性能

采用MMUD-10B型摩擦磨损试验机分别在干摩擦和水润滑两种不同环境下,固定转速为100 r/min,在不同载荷下(70、150和230 N)对摩擦配副C/C-40Cr进行摩擦学性能对比分析及表征。利用奥林巴斯GX51金相显微镜观察试样表面的磨痕、采用JJ324BC型的电子天平表征每次实验的磨损量、使用JSM-6510A型扫描电子显微镜(带有EDS能谱仪)观察磨屑的形貌及各元素的原子比。结果表明:在干摩擦中,试样的摩擦因数较大,在0.046～0.070波动,磨损量较少,且摩擦因数与磨损量随着载荷的增加而增加;在水润滑摩擦情况下,摩擦因数变化范围较小,在0.037～0.052,但磨损量较大。干摩擦和水润滑条件下的摩擦因数和磨损量与载荷的大小呈正相关趋势。此外磨屑中稳定存在碳纤维和片层状的40Cr,磨损机制为黏着磨损和磨粒磨损共同作用。